The Schutte SC9-46 is a high-performance multi-spindle CNC screw machine designed for the efficient production of complex parts. Here's a breakdown of its features, benefits, and specifications:
Features
- 9-Spindle Platform: The SC9-46 boasts nine spindles, allowing for simultaneous machining on multiple sides of a workpiece. This significantly reduces cycle times and makes it ideal for producing intricate parts.
- Chucking Up to 130 mm Diameter: In addition to its multi-spindle capabilities, the SC9-46 also offers chucking capacity for larger diameter workpieces up to 130 mm. This versatility makes it suitable for a wider range of applications.
- 46 mm Round Bar Capacity: The machine can handle round bar stock up to 46 mm in diameter, which is a common size for many machined components.
- Independent Spindle Control with Continuous Drum Indexing: Each spindle on the SC9-46 is independently controlled, allowing for precise machining operations at each station. The continuous drum indexing ensures smooth and efficient movement of the workpiece between stations.
- Fluid-Cooled Spindles: The spindles are fluid-cooled to maintain optimal temperature during operation. This helps to ensure accuracy and extends tool life.
- C-Axis Operation and Spindle Positioning: The SC9-46 offers C-axis control, which enables rotary machining operations around the centerline of the workpiece. This allows for the creation of complex features on a single machine.
- Modular Tool Carrier System: The machine utilizes a modular tool carrier system that provides flexibility for customizing tooling configurations to suit specific part requirements.
- Full CNC Cross Slides: Each station on the SC9-46 is equipped with full CNC cross slides, allowing for precise control of the cutting tools along the X and Z axes.
- No Coolant Lines or Cables in Tool Zone: The absence of coolant lines and cables in the tool zone minimizes interference and improves accessibility for tool changes and part loading/unloading.
Benefits
- High Production Efficiency: The combination of multiple spindles, continuous drum indexing, and independent control allows the SC9-46 to achieve fast cycle times and high production output.
- Capability for Complex Parts: The machine's ability to perform machining operations on multiple sides simultaneously, along with C-axis control, makes it suitable for producing intricate parts that would require multiple setups on conventional machines.
- Improved Accuracy and Repeatability: The CNC control system and rigid construction of the SC9-46 ensure consistent and precise machining results.
- Versatility: The machine's ability to handle both chucking and bar work, along with its modular tooling system, makes it adaptable to a wide range of production needs.
- Clean and Efficient Operation: The lack of coolant lines and cables in the tool zone improves accessibility and simplifies chip management.
Specifications
- Spindle Configuration: 9 spindles (6 main spindles, 1 pick-up spindle, 2 back working sub-spindles)
- Chucking Diameter: Up to 130 mm
- Bar Capacity: Up to 46 mm round bar
- Control System: Siemens SL